Steel grade equivalents: EN, GOST, AISI and PN

Material arrives with an EN certificate, the drawing was made to GOST, and the stainless in the rack is known by its AISI number. The table below lines the four systems up — with the caveat that makes it safe to use.

An equivalent is not the same steel

Matching strength does not mean matching composition, and welding depends on composition. Two grades with the same yield strength can have different carbon equivalents and need different preheat. Use the table to work out what you are holding; use the certificate of the actual batch to choose parameters and filler.

How an EN designation reads

Structural steels: the letter S, the minimum yield strength in MPa, then the impact grade. So S275JR is 275 MPa with 27 J at room temperature. Quality steels start with C and the carbon content in hundredths of a per cent: C45 is 0.45 % C. Alloy steels spell out the alloying elements with their content multiplied by a factor: 42CrMo4 is 0.42 % C with about 1 % chromium and molybdenum.

Stainless steels are usually quoted by material number — 1.4301, 1.4404, 1.4462 — because the name designation is long. The number is unambiguous, which is why it belongs on the order.

Structural steels

ENMaterial no.GOSTAISI / ASTMPN (old)Weldability
S185 1.0035 Ст0 St0S good, no preheat
S235JR 1.0038 Ст3сп, Ст3пс A283 Gr. C St3S good, no preheat
S235J2 1.0117 Ст3сп5 St3SX good, no preheat
S275JR 1.0044 Ст4сп A570 Gr. 40 St4S good, no preheat
S355J2 1.0577 09Г2С, 17Г1С A572 Gr. 50 18G2A good, preheat from about 30 mm
E295 1.0050 Ст5пс St5 limited, preheat usually needed
E335 1.0060 Ст6пс St6 limited, preheat usually needed

Quality and alloy steels

ENMaterial no.GOSTAISI / ASTMPN (old)Weldability
C22 1.0402 Сталь 20 1020 good, no preheat
C35 1.0501 Сталь 35 1035 limited, preheat usually needed
C45 1.0503 Сталь 45 1045 limited, preheat usually needed
16Mo3 1.5415 16М A204 Gr. A preheat and heat treatment
25CrMo4 1.7218 25ХМ 4130 preheat and heat treatment
42CrMo4 1.7225 38ХМ 4140 preheat and heat treatment
34CrNiMo6 1.6582 34ХН3М 4340 preheat and heat treatment

Stainless steels

ENMaterial no.GOSTAISI / ASTMPN (old)Weldability
X5CrNi18-10 1.4301 08Х18Н10 304 good, keep heat input low
X2CrNi19-11 1.4306 03Х18Н11 304L good, keep heat input low
X5CrNiMo17-12-2 1.4401 10Х17Н13М2 316 good, keep heat input low
X2CrNiMo17-12-2 1.4404 03Х17Н14М2 316L good, keep heat input low
X6CrNiTi18-10 1.4541 12Х18Н10Т 321 good, keep heat input low
X6Cr17 1.4016 12Х17 430 limited, grain growth
X2CrNiN23-4 1.4362 2304 (duplex) good, with interpass control
X2CrNiMoN22-5-3 1.4462 2205 (duplex) good, with interpass control

What this means for welding

The weldability column is a first orientation only. Run the composition from the certificate through the carbon equivalent calculator and, if it comes out above 0.40 %, through the preheat calculator as well. For austenitic stainless the risk is the opposite one: not hardening but sensitisation and distortion, which is why the advice there is to keep the heat input down — see welding stainless steel.

Frequently asked questions

What does S355J2 mean?

S is structural steel, 355 is the minimum yield strength in MPa, and J2 is an impact energy of 27 J tested at −20 °C. JR is tested at +20 °C, J0 at 0 °C, and K2 requires 40 J at −20 °C.

Is 1.4301 the same as AISI 304?

In composition, near enough: 1.4301 is the EN material number, X5CrNi18-10 is its name designation and AISI 304 is the American equivalent. The tolerances on carbon and nitrogen can differ, so for anything that matters you check the certificate rather than the table.

Can I substitute one equivalent for another?

Not on your own authority. An equivalent matches strength, not chemistry, and welding cares about chemistry. Substitution is a decision for the designer, recorded on the drawing — with the certificate of the actual batch in hand.

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