The welder’s handbook
Parameters, consumables, weld defects, standards and calculations — arranged so you find the answer in half a minute instead of scrolling through forums.
- 184 articles
- 63 calculators
- 10 languages
Welding calculators
They run in your browser: no sign-up, and nothing is sent to a server.
- Welding current by electrode diameter
- Electrode consumption
- Cost per metre of weld
- Preheat temperature
- Acceptance limits ISO 5817
- pWPS generator
- VT report
- Weld schedule
- Bill of materials
- Cutting plan
- Pipe notching template
- Cone flat pattern
- WPQR range of qualification
- Qualification range EN ISO 9606
- Wire feed speed
- Duty cycle and fuse size
- Tungsten electrode selection
- Shielding gas selection
- Fillet weld: throat and leg
- Welding unit converter
- Shielding gas consumption
- Steel weight calculator
- Steel beam weight
- Steel channel weight
- Steel angle weight
- Beam deflection and stress
- Tube and hollow section
- Sheet metal weight
- Aluminium weight
- Aluminium sheet
- Aluminium box section
- Aluminium tube
- Aluminium angle
- Aluminium flat bar
- Aluminium round bar
- Carbon equivalent CE
- Shade number DIN
- Heat input
- Cooling time t8/5
- Hardness: HV, HB, HRC
- Deposited metal and passes
- Groove preparation
- Chromium and nickel equivalents
- Wire length on a spool
- Cable voltage drop
- Generator for a welder
- Welding cable size
- Stainless steel weight
- Stainless steel sheet
- Stainless steel tube
- Stainless round bar
- Rebar
- Steel round and square bar
- Project calculators
- Copper weight
- Brass weight
- Tread plate weight
- Steel flat bar
- Sheet metal bend allowance
- Press brake tonnage
- Welding quote calculator
- Welder’s log
- Welding simulator
Recently updated
Recently written or revised.
- Interpass temperature S355: from preheat up to 250 °C, austenitic stainless 150 °C, duplex 150, 6xxx aluminium about 120 °C. Measuring to ISO 13916, the effect on t8/5 with an example, WPQR +50 °C.
- Heat tint on stainless steel Pale straw about 290 °C, gold 340, brown 390, light blue 600, grey above 700. What the colour means, AWS D18.1 levels inside tube, pickling and passivation.
- Beam deflection and stress Deflection, moment and bending stress σ = M/W for IPE, HEA, HEB, UPN, tubes and flat bar in steel, stainless and aluminium. Formulas, IPE 200 example, L/250 and L/300.
- TIG amperage chart 3 mm steel: 90–130 A DC−, 2.0–2.4 mm tungsten, 7–9 l/min argon. TIG chart 0.5–8 mm for steel and stainless, AC amps by tungsten size for aluminium, cup sizes.
- Metal density chart Steel 7850 kg/m³ (7.85 g/cm³, 0.284 lb/in³), stainless 304 7900, 316 8000, aluminium 2700, copper 8960, brass 8500. Grades, kN/m³ and 1 mm sheet weight.
- Repair welding Crack repair: ends found by PT/MT, 3–4 mm stop holes, excavating to sound metal, calculator preheat, bead sequence, inspection after 24–48 h. Steel, cast iron, aluminium.
- IPE 100 weight IPE 100 weighs 8.1 kg/m: 48.6 kg per 6 m bar, 97.2 kg per 12 m. h 100, b 55, tw 4.1, tf 5.7 mm, A 10.3 cm², Iy 171 cm⁴. Nominal values to EN 10365.
- IPE 120 weight IPE 120 weighs 10.4 kg/m: 62.4 kg per 6 m bar, 124.8 kg per 12 m. h 120, b 64, tw 4.4, tf 6.3 mm, A 13.2 cm², Iy 317.7 cm⁴. Nominal values to EN 10365.
The whole handbook
Every article, grouped by section: the whole thing at a glance, and any page one click away.
Welding processes 7
MMA, MIG/MAG, TIG and the rest — how each one works, what it is for, where it stops being the right choice.
Welding parameters 3
Current, voltage, wire feed speed, polarity and welding positions.
Filler metals and gases 2
Electrodes, wires, shielding gases, tungsten electrodes, fluxes.
Materials and weldability 7
Carbon steel, stainless, aluminium, cast iron, copper, titanium — how each behaves and what to weld it with.
Products and structures 19
What a fabrication shop makes: carports, gates, fences, stairs, garages and halls — how they are built and what varies.
- Carports
- Gates and wickets
- Fences
- Stairs and railings
- Door canopies
- Garages and sheds
- Halls and frames
- Platforms and walkways
- Frames and jigs
- Storage and handling
- Grilles, doors and hatches
- Yard and garden
- Barbecues and stoves
- Furniture and interior
- Brackets and fixings
- Stainless equipment
- Tanks and pipework
- Repairs and rebuilding
- How ordering works
Build it yourself 6
Projects to weld yourself: a cutting-list calculator for your own dimensions, a drawing, the material list and the welding settings.
Welding equipment 4
Power sources, torches, helmets and accessories — choosing them and keeping them running.
Weld defects and inspection 8
The ISO 6520 catalogue of imperfections: causes, repair, and the test methods that find them.
Drawings and symbols 4
ISO 2553, AWS A2.4 and GOST 2.312 — how to read a welding symbol without guessing.
Standards and qualification 7
WPS, WPQR, EN ISO 9606, EN 1090 — what a welder certificate actually covers.
Welding safety 7
Personal protection, fume extraction, hot work, electrical safety, first aid.
How to weld 11
Practice, step by step: positions, materials, specific jobs.
Troubleshooting 4
Why the weld is porous, why the electrode sticks, why the wire keeps birdnesting.
Reference tables 25
Ready-made tables of parameters, markings and equivalents — made to print and pin up in the shop.
- Steel grade equivalents
- Current vs electrode diameter
- MIG/MAG settings chart
- TIG amperage chart
- Tungsten electrode colour codes
- Welding process numbers
- Electrode and wire designations
- Weld imperfection numbers
- Steel section weights
- Sheet metal gauge chart
- Stick welding amperage chart
- W beam weight chart
- C channel and angle weight chart
- HSS weight chart
- Steel pipe weight chart
- S235–S460 steel properties
- Electrode drying
- Pipe schedule chart
- Metal density chart
- 18G2A steel
- 0H18N9 stainless steel
- 16HG steel
- 12Kh18N10T stainless steel
- ASTM A1011 CS and A569
- 10CrMo9-10 steel
Training and work 6
Courses, certificates, pay, and welding work across the European Union.
Glossary 1
Welding terms in ten languages, side by side.
The handbook in other languages
The versions run in parallel rather than word for word: terminology and the notation people expect differ from one language to the next. The switcher in the header keeps you on the same page whenever it exists in the language you pick.
- PL Polski Poradnik spawacza 210 stron
- RU Русский Справочник сварщика 201 страница
- UK Українська Довідник зварника 201 сторінка
- RO Română Ghidul sudorului 200 de pagini
- EN English The welder’s handbook 253 pages
- ES Español El manual del soldador 247 páginas
- DE Deutsch Das Handbuch für Schweißer 243 Seiten
- PT Português O manual do soldador 201 páginas
- FR Français Le guide du soudeur 240 pages
- AR العربية دليل اللحّام 195 صفحةً
What this site is
This is an independent welding handbook: the technical information you actually need at the bench — parameters, consumables, weld defects, standards and calculations. Nothing is sold here and no orders are taken. The products section and the article “How ordering works” explain what the price of a carport or a gate is made of and how an order runs through a workshop, but that is background for talking to a fabricator, not an offer or a price list.
The English version exists because the standards do. EN ISO 9606-1, EN 1011-2, ISO 5817 and ISO 2553 are written in English, procedure specifications on international sites are written in English, and a welder who can read the certificate code can also read what it does and does not cover. Where the American system differs — AWS A2.4 symbols, AWS D1.1 acceptance criteria — the difference is spelled out rather than glossed over.
Every calculator runs in the browser: the values you type are never sent anywhere. A calculation you save in “My calculations” stays in your own browser’s storage and nowhere else.
Frequently asked questions
Why is a welding handbook on a Polish domain?
Because it started as a guide for welders working in Poland. The standards, though, are the European ones: EN ISO 9606-1, EN 1090 and ISO 5817 apply the same way everywhere in the Union, and the metallurgy does not stop at a border at all.
Can I trust the calculators?
As a starting point yes, as a normative value no. Every calculator shows its formula and names the source of its coefficients — EN 1011-2, ISO/TR 18491, ISO 5817 — precisely so that the result can be checked by hand. The final parameters are set by the welding procedure specification.
Does the site sell equipment or courses?
No. There is no shop and no affiliate link, and the site takes no orders for products either — the products section explains what a price is made of and how an order runs through a workshop, but it is not an offer. The ads on the pages are chosen by Google and are not recommendations from this handbook. Brand and manufacturer names appear only where the topic cannot be explained without them.
Are the units metric or imperial?
Metric throughout, because the handbook follows EN ISO practice. Where you need to work with an AWS or ASME document, the unit converter handles the conversions that catch people out — cfh, ipm and kJ per inch.